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AZZ Precoat Metals offers a series of innovative coating solutions that involve printing designs or patterns on metal coils before they undergo further fabrication. Our expertise in coatings allows for efficient and precise applications on metal surfaces, enhancing the appearance and aesthetics of the final products.
Aesthetics redefined
Building the future
Unearthed inspiration
Performance unleashed
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Cut-to-Length | Embossing | Laminating | Printing | Shape Correction | Slitting | |
---|---|---|---|---|---|---|
Baltimore | • | Directional Stucco | • | • | ||
Birmingham | Non-Directional Stucco; Seville | • | • | |||
Columbia | • | Directional Stucco; Seville; Rough Sewn Cedar | • | • | ||
Greenfield | Directional & Non-Directional Stucco; Seville 101; Rough Sewn Cedar | • | • | |||
Hawesville | Seville 101 | • | • | |||
Houston | ||||||
Jackson | • | Directional Stucco | • | • | • | |
Kingsbury | • | • | • | |||
MMC | • | • | ||||
Northgate | • | |||||
Portage | • | • | ||||
St. Louis | • | • | • | |||
Weirton | • | • |
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AZZ is a proud member of the American Galvanizers Association and many other industry organizations
Performance-oriented coatings and film laminates for diverse applications
Ensures the quality, durability, and performance of coated products
Explore the continuous, automation of our coil coating process ensuring uniform, high-quality metal coated finishes before fabrication
The coil coating process applies coatings and laminates to metal coils in a continuous, automated manner before fabrication. With metal coils up to 72 inches wide and traveling at 700 feet per minute, both sides are cleaned, treated, primed, top-coated, and cured before recoiling for shipment.
Coil coating is known for cost-effectiveness, aesthetics, field performance, and sustainability. It operates as a closed loop system with over 98% VOC capture and conversion to fuel. In the European market, the finished product is referred to as “prepainted” or “precoated” metals or coils.
Metal coils, up to 60,000 pounds, are received and undergo visual inspection before moving to the uncoiler for unwinding.
At this stage, previous and next coil ends are mechanically joined, ensuring continuous feed in the coil coating line.
The accumulator is a structure that adjusts up and down to store material, which makes continuous operation of the coil coating process possible. This accumulation will continue to feed the coil coating processes while the entry end has stopped for the stitching process. As much as 750 feet of metal can be collected.
The cleaning and pretreating section of the coil coating process focuses on preparing the metal for painting. During the cleaning stage, dirt, debris, and oils are removed from the metal strip. From there, the metal enters the pretreatment section and/or a chemical coater whereby chemicals are applied to facilitate paint adhesion and enhance corrosion resistance.
In this stage a chemical that provides enhanced corrosion performance is applied. This treatment can be chrome free if required.
During this stage, the strip enters the prime coat station whereby a primer is applied to the clean and treated metal. After the primer is applied, the metal strip travels through a thermal oven for curing. Primers are used to aid in paint adhesion, improve corrosion performance and enhance aesthetic and functional attributes of the topcoat.
The S wrap coater design allows for primers and paints to be applied to the top and back side of the metal strip simultaneously in one continuous pass.
After the primer is applied and cured, then the metal strip enters the finish coat station where a topcoat is applied. Topcoats provide color, corrosion resistance, durability, flexibility and any other required physical properties. Like primers, the topcoat is cured using thermal cure ovens.
Coil coating ovens can range from 130 feet to 160 feet and will cure the coatings in 13 to 20 seconds.
Like the Entry Accumulator, the Exit Accumulator adjusts up and down to store metal while the recoiler is unloading a completed coil.
Once the metal is cleaned, treated, and painted, the strip is rewound into a coil size prescribed by the customer. From there, the coil is removed from the line and packaged for shipment or additional processing.
B&C products cover a wide range of applications, utilizing stainless steel, aluminum, and diverse carbon steel products. At AZZ Precoat Metals, our coatings and film laminates cater to both decorative and functional, performance-oriented needs. With a focus on value-added processing, our innovative PCM Dimensions™, PCM Mimics™, and PCM Foundations™ coating solutions are well-suited for the diverse applications within this market.
Your secure, interactive, supply chain management system.
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AZZ is a proud member of the American Galvanizers Association and many other industry organizations
Performance-oriented coatings and film laminates for diverse applications
Ensures the quality, durability, and performance of coated products
Explore the continuous, automation of our coil coating process ensuring uniform, high-quality metal coated finishes before fabrication
As the leading independent coater, we excel in applying decorative and functional coatings and film laminates on light gauge aluminum, tin mill products, and cold-rolled steel. Our innovative PCM Foundations™ includes coatings that meet stringent FDA food safety requirements associated with many container applications. AZZ Precoat Metals is the leading provider of metal coil coating solutions that meet today’s demand in the shift to recycled aluminum.
Your secure, interactive, supply chain management system.
The posts you requested could not be found. Try changing your module settings or create some new posts.
AZZ is a proud member of the American Galvanizers Association and many other industry organizations
Performance-oriented coatings and film laminates for diverse applications
Ensures the quality, durability, and performance of coated products
Explore the continuous, automation of our coil coating process ensuring uniform, high-quality metal coated finishes before fabrication
The transportation market requires the ability to apply very challenging coatings over many aluminum and steel substrate types. Our PCM Xtremes™ and PCM Foundations™ offer solutions for these demanding applications. Because width and gauge ranges are broad and additional processing is often required, Precoat Metals is fully equipped to meet all market challenges and holds IATF 16949:2016 certification at multiple facilities.
Your secure, interactive, supply chain management system.
The posts you requested could not be found. Try changing your module settings or create some new posts.
AZZ is a proud member of the American Galvanizers Association and many other industry organizations
Performance-oriented coatings and film laminates for diverse applications
Ensures the quality, durability, and performance of coated products
Explore the continuous, automation of our coil coating process ensuring uniform, high-quality metal coated finishes before fabrication